Thread Standards Explained
Metric Threads (ISO)
Designated as M followed by diameter and pitch: M6 Ã 1.0
- Most common worldwide
- Measured in millimeters
- Coarse and fine pitch available
- Example: M8 Ã 1.25 (8mm diameter, 1.25mm pitch)
UNC (Unified National Coarse)
Designated as diameter-TPI: 1/4-20
- Standard for USA/Canada
- Coarse thread - easier to start, faster assembly
- Better for dirty or damaged threads
- Example: 1/4-20 (1/4" diameter, 20 threads per inch)
UNF (Unified National Fine)
Designated as diameter-TPI: 1/4-28
- Fine thread version of UNC
- More threads per inch = stronger
- Better for precision applications
- Less likely to vibrate loose
- Example: 1/4-28 (1/4" diameter, 28 threads per inch)
BSW (British Standard Whitworth)
Old British standard, still found on classic cars
- 55° thread angle (vs 60° for metric/unified)
- Measured in inches with specific TPI
- Common on pre-1960s British vehicles
- Being replaced by metric in modern applications
Common Metric Threads
| Thread |
Pitch (mm) |
Tap Drill |
Common Use |
| M3 Ã 0.5 | 0.5 | 2.5mm | Electronics, small machinery |
| M4 Ã 0.7 | 0.7 | 3.3mm | Small fasteners |
| M5 Ã 0.8 | 0.8 | 4.2mm | General machinery |
| M6 Ã 1.0 | 1.0 | 5.0mm | Automotive, machinery |
| M8 Ã 1.25 | 1.25 | 6.8mm | Automotive, structural |
| M10 Ã 1.5 | 1.5 | 8.5mm | Heavy machinery |
| M12 Ã 1.75 | 1.75 | 10.2mm | Structural, automotive |
Common UNC Threads
| Thread |
TPI |
Tap Drill |
Common Use |
| 1/4-20 | 20 | #7 (0.201") | Most common small bolt |
| 5/16-18 | 18 | F (0.257") | General purpose |
| 3/8-16 | 16 | 5/16 (0.313") | Structural, machinery |
| 7/16-14 | 14 | U (0.368") | Heavy duty |
| 1/2-13 | 13 | 27/64 (0.422") | Automotive, structural |
Common UNF Threads
| Thread |
TPI |
Tap Drill |
Common Use |
| 1/4-28 | 28 | #3 (0.213") | Precision equipment |
| 5/16-24 | 24 | I (0.272") | Automotive fine thread |
| 3/8-24 | 24 | Q (0.332") | Precision machinery |
| 7/16-20 | 20 | 25/64 (0.391") | Heavy machinery fine |
| 1/2-20 | 20 | 29/64 (0.453") | Automotive, aircraft |
How to Identify Threads
- Thread Pitch Gauge: Most accurate method - match threads to gauge
- Caliper Measurement: Measure diameter and count threads per inch/mm
- Test Fit: Try known nuts/bolts (safest way for damaged threads)
- Thread Angle: 60° for metric/unified, 55° for Whitworth
UNC vs UNF - When to Use Each
- Use UNC when: General assembly, may need frequent removal, dirty/damaged threads
- Use UNF when: High vibration, precision needed, limited thread depth, automotive applications
Thread Compatibility
- Never mix: Metric and imperial threads don't interchange
- UNC and UNF: Same diameter but different TPI - not compatible
- Close but not exact: M6 and 1/4" are similar but NOT the same
- Always verify: Use thread gauge or test fit before forcing